Magswitch D12 pneumatic magnetic gripper for thin sheets
Magswitch D12 Pneumatic Magnetic Gripper for Thin Sheet Metal
SKU: 81401541
The D12 is a pneumatically operated magnetic gripper with an ultra-flat magnetic field and multi-array technology, specifically developed for material handling of thin sheet metal (< 2.0 mm). The D12 excels where conventional magnets, EPM (Electric Permanent Magnetic) robotic grippers, and suction cups cannot generate sufficient hold.
This innovative End-of-Arm Tooling (EOAT) for industrial robots is ideal for light automation processes, including:
- Press loading and unloading
- Part destacking
- Machine tending
- Pick-and-place
- Robotic kitting
- Ergonomic handling assistance
Its single-sided workpiece gripping enables robust and reliable automation processes. The D12 surpasses other automation solutions with standardized sensor options, NAAMS mounting, fail-safe operation, and the highest holding force per cm² on thin sheet metal currently available on the market.
Features
The D12 magnetic gripper with an ultra-flat magnetic field and modern NAAMS mounting technology increases productivity and outperforms alternative solutions by:
- Industry-best holding force per mm² (3x stronger than the nearest competitor)
- Destacking capability down to 1.5 mm material thickness
- Compact design for gripping complex geometries
- Flexible mounting options
- Extremely fast switching times under 300 ms (faster than EPM)
- Fail-safe operation – parts do not drop if power is lost
- Optional ON/OFF tool sensing
- Industry standard G1/8 air connections
- No energy consumption in ON or OFF state
- Low air pressure requirement
- 100% duty cycle
Competitive Advantages
- Improved holding force per square centimeter
- Highest holding force with a small footprint
- Industry-best destacking performance – the ultra-flat magnetic field technology allows lifting a single 1.5mm sheet metal layer from a stack
- Fewer tools required to move a part
- Simpler end effector designs
- Magswitch is a global leader in magnetic single-sided workpiece gripping
Industrial Automation Applications
Collaborative Robotics
The Magswitch D12 Magnetic Gripper is ideal for light cobot production processes. Its compact design, a holding force of 118 N, and no external moving parts make it the perfect end-of-arm tool for collaborative robots. Experience ultimate reliability in automated part handling thanks to Magswitch's award-winning, patented technology.
Automotive Industry
The Magswitch D12 Magnetic Gripper is excellently suited for handling small components in automotive production lines. Ideal for reinforcement sheets on hinges, seat components, "pork chops," and "chicken wings." Master manufacturing challenges with secure, precise, and stable assembly. Increase efficiency and reduce risks in automotive production automation systems with the best available magnetic gripper technology: Magswitch.
Consumer Goods Production
Precise handling of diverse components: The Magswitch D12 Series optimizes automated assembly. From forks and blades to pins and needles, our magnetic grippers ensure stability and accuracy. Improve quality control and optimize high-volume manufacturing processes with Magswitch's advanced automation technology.
Increase the efficiency of your robotic automation and boost productivity with Magswitch D12 pneumatic magnetic grippers – the optimal solution for automated pick-and-place tasks.
Tool and Sensor Bundle Kit Available
Magswitch D12 with Sensor Kit (Sensor Installed)
SKU: 88001584
Standard Kits Available
| Product | SKU | Note |
|---|---|---|
| D5/D12 Friction Pad Kit | 88001560 | Included & pre-installed |
| D5/D12 Rubber Band Kit | 88001558 | Included in scope of delivery |
| D5/D12 Sensor Kit | 88001580 | Sold separately |
| D5/D12 28.5mm Ball Holder Kit | 88001562 | Sold separately |
Note: The Magswitch D12 (81401541) does not include a sensor kit (88001580).
The bundle kit 88001584 includes the D12 with an installed sensor kit.
Specifications
Holding & Shear Forces
| Parameter | Value |
|---|---|
| Maximum Breakaway Force (without friction pad)¹ | 118 N |
| Maximum Breakaway Force (with friction pad)¹ | 111 N |
| Maximum Shear Force (without friction pad)¹ | 43 N |
| Maximum Shear Force (with friction pad)¹ | 49 N |
| Minimum material thickness for destacking² | 0.059 in / 1.5 mm |
Pressure, Weight & Connections
| Parameter | Value |
|---|---|
| Maximum allowable pressure | 145 psi / 10 Bar |
| Actuation pressure for full saturation | 57 psi / 3.9 Bar |
| Air connections | 2 × G1/8 (1/8 BSP) |
| Weight | 0.4 lb / 0.2 kg |
| Magnetic pole face (per pole) | 0.91" × 0.91" / 23 × 23 mm |
Mounting Options
- Side: 3× Ø3–M4–Ø3–M4
- Top (Center): G1/8
- Top: Ø3–M5–Ø3–M5
Material Thickness → Maximum Force & Air Pressure Requirements
Maximum Force – without friction pad (N)
| Material thickness mm (in) | Force (N) |
|---|---|
| 0.5 (0.020) | 44 |
| 1.0 (0.039) | 90 |
| 2.0 (0.079) | 118 |
| 3.0 (0.118) | 118 |
Maximum Force – with friction pad (N)
| Material thickness mm (in) | Force (N) |
|---|---|
| 0.5 (0.020) | 35 |
| 1.0 (0.039) | 88 |
| 2.0 (0.079) | 111 |
| 3.0 (0.118) | 111 |
Required Air Pressure³ – without friction pad (Bar / psi)
| Material Thickness | Pressure |
|---|---|
| 0.5 mm | 2.4 Bar (35 psi) |
| 1.0 mm | 3.4 Bar (50 psi) |
| 2.0 mm | 3.9 Bar (57 psi) |
| 3.0 mm | 3.9 Bar (57 psi) |
Required Air Pressure³ – with Friction Pad (Bar / psi)
(same values as without friction pad)
| Material Thickness | Pressure |
|---|---|
| 0.5 mm | 2.4 Bar (35 psi) |
| 1.0 mm | 3.4 Bar (50 psi) |
| 2.0 mm | 3.9 Bar (57 psi) |
| 3.0 mm | 3.9 Bar (57 psi) |
Footnotes
¹ Determined in the laboratory on 2" (5.08 cm) thick SAE1018 steel with a surface roughness of 63 microinches and optimized pole shoes. Many factors influence the actual breakaway force and safe working load. Testing is required before use in any application.
² Tested with two SAE1018 steel sheets (200 × 200 mm, 1.5 mm thick).
³ Values may vary by ±5%.
⁴ The stated forces are not safe lifting forces. For the safe working load, Magswitch recommends a safety factor of 5:1.
Downloads
| Catalog EU | Magswitch Cobot Tools Catalog EU |
| Catalog EU | Automation Catalog EU |
| Product Manual | Product Manual D-Series DE |
| Datasheet | D12 Spec Sheet |
| Accessory Datasheet | 28.5 mm Ball Mount Kit Spec Sheet |
| Flyer EU | D-Series | E-Series EU |
| Flyer EU | M30 EU |
| STEP FILE | D12 Step File |
| STEP FILE | D12 Sensor Kit Step File |
| STEP FILE | 28.5 mm Ball Mount Kit Step File |
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