Magswitch D120 Pneumatic Magnetic Gripper for Thin Sheet Metal
Part Number: 81401457

The D120 is a pneumatically actuated magnetic gripper with an ultra-shallow magnetic field and multi-array technology, specifically designed for handling thin sheet metal (< 2.0 mm). The D120 excels where conventional magnets, EPM (Electric Permanent Magnetic) grippers, and suction cups cannot generate enough holding force.

This innovative end-of-arm tooling (EOAT) for industrial robots is ideal for numerous automated manufacturing processes, including:

• Press loading and unloading
• Part destacking
• Machine tending
• Pick-and-place
• Robotic kitting
• Ergonomic handling assistance

The D120 surpasses other automation solutions thanks to standardized sensor options, NAAMS mounting, fail-safe operation, and the highest holding force per mm² on thin sheet metal currently available on the market.

Features

The D120 magnetic gripper, with its ultra-shallow magnetic field and advanced NAAMS mounting interfaces, boosts productivity and clearly distinguishes itself from alternative technologies through:

• Industry's best holding force per square centimeter (3× stronger than the nearest competitor)
• Ultra-shallow magnetic field technology
• Flexible mounting options
• Very fast switching times under 300 ms (faster than EPM)
• Fail-safe operation – parts do not drop in case of power loss
• Available tool ON/OFF sensing
• Extensive standard accessories, including compensation modules
• No power consumption in ON or OFF state
• Operation possible at 100% duty cycle

Competitive Advantages

• Significantly improved holding force per square centimeter
• Maximum holding force with a compact design
• Industry's best destacking performance – ultra-shallow magnetic field technology allows lifting a single sheet of 2.0 mm thickness from a stack
• Fewer tools required to move a part
• Simplified end-effector design
• Magswitch is a global leader in magnetic one-sided gripping technologies

Industrial Automation Applications

Automotive Industry

In addition to classic applications such as robotic handling of hoods, roofs, floor panels, door trims, dashboard panels, and roof bows, the D120 is now the No. 1 magnetic gripper for automated high-volume production of EV battery trays.
Magswitch enables safe and reliable handling processes, reduces the risk of accidents, and ensures precise positioning during assembly.

Stamping Applications

Loading and unloading blanks, as well as transferring stamped parts, requires precise and safe handling. The Magswitch D-series offers a reliable solution for this, increasing productivity and minimizing downtime.

White Goods Manufacturing

Handling large appliance housings (washing machines, dishwashers, dryers) requires robust and safe gripping technology. Magswitch offers a reliable solution for securely gripping and moving these bulky components, while supporting efficient production processes.

Consumer Goods Production

From grills and smokers to lawnmowers and leaf blowers – consumer goods consist of numerous components that must be handled precisely during automatic assembly. The Magswitch D-series enables stable, repeatable processes, leading to higher product quality and robust manufacturing.

Unleash maximum performance in robotic automation with the powerful Magswitch D120 pneumatic magnetic gripper – the optimal solution for all automated pick-and-place processes.

Specifications

Basic Values

Material Thickness → Max Force

Required Air Pressure⁴ – bar (psi)

SWL – Safe Working Load

SWL = Max Force⁵ / Safety Factor (≥ 5)

Footnotes

¹ Determined in the lab on 2" (5.08 cm) thick SAE1018 steel with 63 micro-inch surface roughness and optimized pole shoes.
² All data applies to tools with flat pole shoes.
³ Determined with SAE1018 steel (200 mm × 200 mm).
⁴ Values may vary by ±5 %.
⁵ The stated maximum forces are not safe lifting capacities. Magswitch recommends SWL = 5:1 in most applications.

Accessories (sold separately)