Magswitch ELAY 50X5 electric magnetic gripper

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Magswitch ELAY 50X5 electric magnetic gripper
Article number: 81501320

The Magswitch ELAY 50x5 features newly developed Variable Field Output (VFO) technology, enabling the tool to destack thin material and optimize performance for each component. Once a part has been gripped and separated from the adjacent part, the tool can be switched to full power to achieve maximum holding force.

Once fully activated, the tool can send back a "Proper Part Present" signal – an innovative feature that allows users to teach the tool what a correct part looks like. This enables compact, fast, and reliable error detection processes . Thanks to its integrated fail-safe, Magswitch's electrically actuated automation line significantly improves process reliability and efficiency.


Features & Benefits

  • Operation at 24 V DC below 5.5 A
  • Slim profile, optimized for EOAT applications
  • Serial communication
  • Power supply and data transmission via a single cable
  • Smart Tool – Proper Part Present
  • Variable Field Output (VFO)
  • Thin Parts Unstacking (VFO)
  • Improved bin-picking capabilities (VFO + Proper Part Present)
  • Fail-safe operation

Accessories (sold separately)

Product SKU Description
88001109 Standard pole piece kit ELAY50x5
8800996 Flat pole shoe kit ELAY50x5
8800924 EOAT bracket ELAY50x5

*Pole shoes are required and are not included in the basic tool kit.


Controller options

  • MAGMASTER 4001 Communication Module – 8800826
  • MAGMASTER BlackBox PRO – 88001536
  • MAGMASTER BlackBox Standard – 88001624

Technical data

parameter Value
Maximum pull-off force¹² 2537 lb / 1151 kg
Minimum material thickness for destacking³ 0.020" / 0.5 mm
Supply voltage 24 V DC
Maximum power consumption 5.5 A @ 24 V DC
Dead weight 33.95 lb / 15.4 kg
Plug connections Power: 7/8", 4-pin, A-coded (plug)
Data: M12x1.0, 5-pin, A-coded (plug)
Mounting options Ø8–M8–M8–Ø8 (both sides)
Magnetic pole surface 11.65" × 2.80" / 296 × 71mm

Material thickness → Maximum force

Material thickness mm (in) Maximum strength kg (lb)
1.9 (0.075) 176 (388)
2.7 (0.106) 333 (734)
6.35 (0.250) 860 (1896)
8.0 (0.315) 864 (1906)
10.0 (0.394) 1090 (2404)
19.05 (0.750) 1151 (2537)

SWL – Maximum Workload

SWL (Safe Working Load) = Maximum force⁵ / Safety factor (≥ 5)
(Note: The permissible working load is significantly lower than the pull-out force.)


Footnotes

  1. Tested under laboratory conditions on 2" thick SAE1018 steel with 63 microinch surface roughness and optimized pole shoes.
  2. All data is based on tools with flat pole shoes .
  3. Defined with SAE1018 steel plates (200 × 200 mm).
  4. Values ​​may vary by ±5%.
  5. Maximum forces are not safe H